IIot and Data Collection

Area52 IIoT and data collection systems provide constant, immediate, actionable data from production lines in crustacean and seafood processing plants. These same systems adapt to monitor applications in any food processing scenario. Regardless of the type of production, Area52 IIoT systems show how each line functions, reveal patterns in productivity and make corrective action easy to focus.

IIoT hardware and systems

  • Tracks production KPIs, preventive maintenance cycles or events, predictive production analytics, anomalies and correlations
  • Adapts to monitor any process with any IIoT-capable equipment from any manufacturer
  • Provides building-to-building communication at 10 KMs via wireless connectivity
  • Touchscreen setup of KPI parameters
  • Splice in or add temperature probes, breakbeams, distance sensors, photo eyes, safety circuits, switches, lights, etc. for versatility and comprehensive data capture
  • Self-correcting indicators
  • Sends alert notifications when a process falls out of tolerance
  • Displays employee self-correction indicators
  • Provides predictive and historical analytics
  • Cost-effective configuration requires no ethernet cable routing
  • For security, setup remains outside of any company data networks or message encryption services

Options:

  • 16 I/O up to 32 I/O with expansions

IIoT visualizations

  • Provides predictive analysis through machine learning (AI)
  • Device sensors and user inputs broadcast diagnostics
  • Daily individual asset summaries for KPIs
  • Roll up multiple assets to create daily summaries of production lines
  • Tracks machine states, including interrupts, breaks, disconnects or idling
  • Tracks remote assets in multiple buildings
  • Displays alerts when performance fails to reach any KPI threshold tolerance
  • Simplifies preventive maintenance, QA and ROI
  • Tracks production histories, employee productivity and movement

Options:

  • Track any production outputs that produce meaningful inputs for KPI assessment
  • Integrate data from new sources after the addition of new hardware sensors
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